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Project Newsletter No. 6

March 2026    

www.r-LightBioCom.eu
r-LightBioCom sustainable bio-based HPC
Dear Reader,
We are excited to share with you the sixth newsletter of the r-LightBioCom project, which proposes a paradigm shift in the way high-performance composites (HPCs) are manufactured and recycled, unlocking sustainable-by-design production of lightweight HPCs.

In this issue, you will find out about:
  • r-LightBioCom at the JEC World 2026 fair that took place from 10-12 March 2026 in Paris, France
  • Highlights of r-LightBioCom's Key Exploitable Results 
  • Recent achievements and updates from the project
We hope you will enjoy reading this newsletter!
r-LightBioCom @ JEC World 2026
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r-LightBioCom Highlights
From 10–12 March 2026, r-LightBioCom participated in JEC World 2026 in Paris, the world’s leading trade fair for composite materials and their applications. At the joint booth of the EcoComposites Cluster, r-LightBioCom as well as the two European R&D projects SUSPENS and Repoxyble from the cluster, all three projects presented their latest developments at a joint exhibition booth. Visitors to the booth had the opportunity to explore a range of demonstrators and material samples developed throughout the projects.
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Among r-LightBioCom’s highlight exhibits were real-world applications, including a composite spoiler from the automotive sector developed by project partner Centro Ricerche FIAT, showcasing the potential of advanced lightweight materials for high-performance vehicle applications. Moreover, pultruded tunnel lining profiles from project partner ACCIONA, highlighting the potential of advanced bio-based composites to provide durable and lightweight solutions for demanding construction and infrastructure environments.

The r-LightBioCom demonstrators, material samples, and processes presented at the booth are listed below with links to further information.
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Pultruded composite profiles for tunnel lining and construction

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Various sustainable textile samples for multi-sector use
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The event brought together thousands of industry professionals, researchers, and innovators to explore the latest developments in composite technologies and lightweight solutions. The shared presence of the EcoComposites Cluster's projects r-LightBioCom, SUSPENS and Repoxyble highlighted the strong collaboration between European research initiatives working on advanced composite materials and sustainable lightweight solutions.
Key takeaways from the JEC World 2026
Guided Tours & Stakeholder Networking Events

On 11 March, the EcoComposites Cluster organised a guided tour at its booth, presenting the latest innovations and results in sustainable composite materials from the projects exhibited. The tour attracted a strong audience of researchers, industry professionals, technology stakeholders, and policy makers who were keen to learn more about the cluster’s collaborative approach to innovation. The attendees had the opportunity to see firsthand how bio-based materials, advanced manufacturing methods, and recycling solutions are being developed to improve the sustainability and circularity of high-performance composites.

Importantly, EU project managers and reviewers were also present during the tour, engaging with the teams and exploring the demonstrators in detail. Their feedback reflected satisfaction with the progress achieved so far and the promising potential of the technologies under development.

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Speaking session 1 - Lightweight and Sustainable Composites Parts for Transport Applications

10 Mar 2026 / 11:30 - 11:50 / Open Stage
This talk included three speakers in total, one from each of the present EcoComposites Cluster projects, where they showcased the technological approaches, material innovations and demonstrators that were developed in their respective projects, and how they reduce the environmental footprint of composite parts while meeting industrial performance requirements.
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Speaking session 2Recycling and Circularity Strategies for Next-Generation Composite Materials

12 Mar 2026 / 11:30 - 11:50 / Open Stage

This talk also included three speakers in total, one from each of the present EcoComposites Cluster projects, but this time is about recyclable composite systems, innovations, materials, circular designs for the reduction of CO₂ emissions. This talk highlights how recycling strategies and low-carbon solutions can support more sustainable and circular composite value chains.
We would like to thank all visitors of JEC World 2026 for their great interest in the EcoComposites Cluster and the projects presented at our joint booth. It was a pleasure to engage with so many of you, present our work, and welcome numerous participants to our speaking sessions.

We are also extremely grateful for the extensive support and effort from all EcoComposites Cluster projects and our r-LightBioCom project partners. The successful presence of the three projects showcased at the booth would not have been possible without the collective efforts and collaboration of everyone involved.
Project Highlights
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Collaboration between project partners advances bio-based nano-additives to improve composite recyclability
In Nobember 2025, Bernardo Libonatti, a researcher from Universitat Politècnica de Catalunya visited Hochschule Kaiserslautern, and Leibniz-Institut für Verbundwerkstoffe to work hands-on and solve the challenging issue of integrating epoxidised and aminated lignin nanoparticles into bio-based resin systems with the project partners.

This collaboration has provided important feedback on scaling up nanoparticle production and validating their behaviour in composite systems. Moreover, it has marked an important step forward for the enhancement of mechanical strength, thermal stability and fire resistance for composite resins researched in r-LightBioCom. This was achieved by transforming lignin, a natural component of wood, into functionalised nanoparticles, which support lighter, and more sustainable HPCs. 
Key Exploitable Results of the project
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KER 1: Sustainable bio-based epoxy resins for HPCs
The project has developed bio-based epoxy resins with performance comparable to conventional fossil-based systems. These resins offer strong mechanical properties while reducing environmental impact, helping manufacturers meet sustainability targets and support more circular, low-carbon composite production.
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KER 2: Tailor-made nano-additives for various industrial applications of HPCs  The project has developed bio-based nano-additives that improve composite performance and sustainability. These additives enhance properties such as flame resistance and stiffness while reducing reliance on petroleum-based materials, enabling lighter, safer, and more environmentally friendly composites for industrial applications.
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KER 3: Sustainable composite production technologies & processes
The project has developed more efficient and sustainable composite manufacturing technologies, integrating green processes and recycling-oriented design. The result is a new class of lightweight, high-performance composites suitable for automotive, aerospace, and construction applications, while supporting industrial scalability and sustainability goals.
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KER 4: Complex-multi material waste recycling The project has developed innovative recycling techniques to recover fibres and resins from end-of-life composites while preserving material quality. These technologies increase recovery rates, reduce landfill waste, and support circular economy goals while helping industries meet sustainability and regulatory requirements.
Events

6th r-LightBioCom Project Meeting

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In October 2025, the r-LightBioCom consortium gathered for its 6th project meeting at the German Aerospace Center (DLR) in Stuttgart, Germany.

As the project has entered its final phase, t
he meeting provided an important opportunity to review the latest progress across the project and to align the partners on the final steps towards project completion.
Particular focus was placed on the application cases developed within r-LightBioCom, the current status of the key technological results, and the remaining activities needed to bring the project to a successful conclusion later this year in June.
Publications

Scientific Publication

Microwave- assisted chemical recycling of a polyurethane foam for pipe pre-insulation and reusability of recyclates in original foam formulation
Liudmyla Gryshchuck (1,2), Sergiy Grishchuk (3), Gregor Grun (3) and Wael Almustafa (3); January 2026.
(1) PS Resins GmbH, Lemberger-Str. 94, 66955 Pirmasens, Germany
(2) Leibniz-Institut für Verbundwerkstoffe GmbH, Erwin-Schrödinger-Straße 58, 67663 Kaiserslautern, Germany
(3) Campus Pirmasens, Kaiserslautern University of Applied Sciences, Carl-Schurz-Str. 10-16, 66953 Pirmasens, Germany
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Researchers from the r-LightBioCom project have explored innovative approaches for the chemical recycling of polyurethane foams (PUFs), commonly used in pipe insulation. By applying microwave-assisted recycling processes, the team investigated how recycled materials can be reintegrated into new foam formulations.

The results show that small amounts of recycled material can successfully replace part of the original polyol component while maintaining good material performance, highlighting a promising pathway towards more circular polyurethane foam systems.

Outlook

Upcoming Events

The EcoComposites Cluster will be participating in the 22nd European Conference on Composite Materials (ECCM22), taking place on June 21-25, 2026 in Oslo, Norway. 

A dedicated session for the EcoComposites Cluster is planned during the conference, where the cluster projects will present their latest work on sustainable composite materials, including bio-based approaches, circular design strategies, and recycling solutions for high-performance composites. The r-LightBioCom project will also be represented and contribute to this session.

Further details about the session and presentations will be shared on our LinkedIn channel closer to the event.

Thank you for reading!

Follow us on social media, and share the information with your colleagues and friends. 

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Contact: info-r-LightBioCom@dlr.de
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Funded by the European Union under Grant Agreement Project No 101091691. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union. The European Union cannot be held responsible.






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